铝碳质长水口用低铝抗氧化涂层的研制

为抑制铝碳质长水口使用过程中石墨的氧化，其表面会涂覆含 20%~30%Al₂O₃的抗氧化涂层，但切割丝钢等特种钢冶炼过程必须严格控制钢液中夹杂的 Al₂O₃的含量，因此需要制备低氧化铝含量的抗氧化涂层。本文通过调节涂料组成、加水量和水玻璃加入量制备了低铝抗氧化涂层，并利用扫描电镜分析了抗氧化实验后试样断口的显微结构。结果表明：以粘土粉、钾长石粉和硅砂为主要原料，添加 10%硼砂的涂料可在 800 ℃形成良好的釉层，此时涂料中 A12O3的含量可降至 12%，得到了低铝涂料；当加入占涂料质量 80%的水和 40%的水玻璃时，涂层具有最佳的涂覆性能和抗氧化性能，涂层和长水口基体结合致密，保护了长水口中的石墨不被氧化。     

Microstructure assessment of suspension plasma spraying coatings from multicomponent submicronic Y-TZP/Al2O3/SiC particles

In this research, Suspension Plasma Spraying (SPS) technique was used for the thermal deposition of a multicomponent mixture made up of an Y-TZP/Al₂O₃ matrix with SiC particles. Two suspensions of Y-TZP and Al₂O₃ with different SiC particles content (6?wt% and 12?wt%) were tested as feedstocks in the SPS process. Three stand-off distances were varied in order to assess coating microstructure and evaluate the presence of SiC in the final coatings. Coatings were characterised in terms of porosity, microstructure and phase distribution. The estimate of the amount of SiC in the coating was carried out by XRD technique.Findings showed typical cauliflower-like SPS microstructure which intensifies with stand-off distance. Coatings porosity varied significantly between 8% and 25% whereas minimum porosity was found for the intermedium stand-off distance of 40?mm.Microstructure analysis also revealed the presence of SiC particles in the coatings which was confirmed by EDX analysis, overall XRD tests as well as TG analysis. Finally, evaluation of SiC content in the final coatings by means of XRD analysis showed that most of SiC particles (c.a 80%) of the feedstocks were preserved in the final coatings.     

Enhanced UV- and visible-light driven photocatalytic performances and recycling properties of graphene oxide/ZnO hybrid layers

Light induced catalytic processes have attracted significant attention during the last years for wastewater treatment due to their efficiency in decomposition of organic contaminants. In this study we report the synthesis of graphene oxide (GO)/ZnO hybrid layers with high photocatalytic efficiency using laser radiation. The results show that the hybrid layers exhibit much improved photodecomposition efficiency as compared to pure GO or ZnO both under UV and visible-light irradiation. The enhanced photocatalytic efficiency of the hybrid as compared to the reference pure ZnO and GO layers was attributed to the contribution of GO to the separation and transport of the photogenerated charge carriers. Additionally, under visible light irradiation the organic molecules can act as first sensitizers in the degradation process. The recyclability of the layers was also investigated through repetitive photodegradation cycles under UV- or visible-light irradiation. After consecutive degradation runs, the hybrid photocatalyst layers were still stable and retained high degradation efficiency, ensuring reusability. The photocatalytic activity of the layers was correlated with the gradual change of their chemical structure during consecutive degradation cycles. Owing to the high photodegradation efficiency, reusability, and ease of recovery the synthesised hybrid layers consisting of easily available materials are suitable for environmental purification applications.     

Preparation and characterization of multilayer anti-reflective coatings via sol-gel process

Single layer and multilayer films consisting of SnO₂, Ta₂O₅, SiO₂, TiO₂, indium tin oxide (ITO) and antimony tin oxide (ATO) have been prepared by sol-gel dip coating technique. All of the multilayer films contained a SiO₂ top layer, which was composed of SiO₂ nanoparticles. The other films had polymeric character. Obtained films were characterized by ellipsometry, XRD, AFM and SEM. Light transmittance values of the films were compared. Films other than SiO₂ and Ta₂O₅ were found to have crystalline structure. Thickness values of the films were in the range of 30–115 nm and roughness values were in 1.2–23 nm range. Single layer porous silica provided 95% light transmittance, whereas ITO-TiO₂-SiO₂ multilayer film provided a light transmittance of 97.2%.     

Properties of starch–cellulose fiber films produced by tape casting coupled with infrared radiation

Tape casting is a suitable process for large-scale production of biodegradable films. This study presents a comparison of three drying procedures of starch–cellulose films: i) conduction drying, ii) infrared drying (42.3?W?m^?2, higher infrared heating power damaged the films), and iii) conduction-infrared drying. All the drying procedures were performed at approximately 60°C. Drying times from the second and third methods were close to 1?h, half the time observed for conduction drying. Films from the second and third methods showed similar hygroscopicity (0.15?g.?g^?1, RH 43%), tensile strength (31.3?MPa, RH 58%), and glass transition temperature (?12.13°C, RH 43%).     

Improved properties of scandia and yttria co-doped zirconia as a potential thermal barrier material for high temperature applications

Due to the limited temperature capability of current YSZ thermal barrier coating (TBC) material, considerable effort has been expended world-wide to research new candidates for TBC applications above 1200?°C. Our study suggested that Sc₂O₃ and Y₂O₃ co-doped ZrO₂ (ScYSZ) had excellent t’ phase stability even after annealed at 1500?°C for 336?h. The thermal expansion coefficient of ScYSZ was comparable to the value of YSZ. The thermal conductivity of fully dense ScYSZ was in the range of 2.13–1.91?W?m^?1?K^?1 (25–1300?°C), approximately 25% lower than that of YSZ. Although the fracture toughness of dense ScYSZ was slightly lower than YSZ, an evident decline in elastic modulus was found. Additionally, thermal cycling lifetime of plasma sprayed ScYSZ coating (914 cycles) at 1300?°C was about 2.6 times longer than its YSZ counterpart. The superior comprehensive properties confirm that ScYSZ is a prospective candidate material for high-temperature TBC application.     

Prolong the durability of La2Zr2O7/YSZ TBCs by decreasing the cracking driving force in ceramic coatings

Service lifetime and thermal insulation performance are both crucial for the application of thermal barrier coatings (TBCs). In this study, layered structure design under equivalent thermal insulation conception is introduced to lower the cracking driving force in TBCs, and with the goal of prolonging TBCs lifetime. Three groups of layered LZO/YSZ TBCs were designed with same thermal insulation of 500?μm YSZ, the LZO layers were deliberately designed with different initial elastic modulus. Virtual crack closure technique (VCCT) calculation result showed that the energy release rates at the crack tips are 28.2, 22, and 18.8?N/m corresponding to the initial elastic modulus of 70, 60, and 50?GPa. After gradient thermal cyclic tests with surface temperature of 1300?°C, TBCs with lowest initial elastic modulus showed the longest lifetime, and more than double of pure YSZ TBCs. This study provides a new option for the improvement of TBCs lifetime.     

Phase equilibria in the zirconia–yttria/gadolinia–silica systems

Phase equilibria in ZrO₂-YO_1.5-SiO₂ (ZYS) and ZrO₂-GdO_1.5-SiO₂ (ZGS) were experimentally assessed at 1400?°C and 1600?°C as they can offer insight on reactions between thermal barrier coatings (TBCs) based on ZrO₂-YO_1.5/GdO_1.5 and molten silicate deposits in gas turbine engines. Features shared in both systems include the absence of ternary compounds and no ternary solubility in the binary phases. In ZYS however, a quaternary invariant reaction was observed that eliminates the zircon-disilicate equilibrium at higher temperatures. The results suggest no appreciable difference in the reactions between silica and thermal barrier oxides based on ZrO₂-YO_1.5 or ZrO₂-GdO_1.5, or environmental barrier coatings based on the corresponding Y/Gd silicates. The phase diagrams derived from these experiments are part of a broader effort to develop thermodynamic databases that can help guide the design of next-generation TBCs.     

Wetting,infiltration and interaction behavior of CMAS towards columnar YSZ coatings deposited by plasma spray physical vapor

Thermal barrier coatings (TBCs) produced by electron beam physical vapor deposition (EB-PVD) or plasma spray (PS) usually suffer from molten calcium-magnesium-alumino-silicate (CMAS) attack. In this study, columnar structured YSZ coatings were fabricated by plasma spray physical vapor deposition (PS-PVD). The coatings were CMAS-infiltrated at 1250?°C for short terms (1, 5, 30?min). The wetting and spreading dynamics of CMAS melt on the coating surface was in-situ investigated using a heating microscope. The results indicate that the spreading evolution of CMAS melt can be described in terms of two stages with varied time intervals and spreading velocities. Besides, the PS-PVD columnar coating (～100?μm thick) was fully penetrated by CMAS melt within 1?min. After the CMAS attack for 30?min, the original feathered-YSZ grains (tetragonal phase) in both PS-PVD and EB-PVD coatings were replaced by globular shaped monoclinic ZrO₂ grains in the interaction regions.